TC205 series
The whole machine adopts a 30 ° inclined bed body cast as a whole, and the integrated casting bed body has undergone aging and stress relief treatment, with excellent bending and torsional stiffness. It is not easy to deform during long-term mass production and has outstanding accuracy retention; H
The whole machine adopts a 30 ° inclined bed body cast as a whole, and the integrated casting bed body has undergone aging and stress relief treatment, with excellent bending and torsional stiffness. It is not easy to deform during long-term mass production and has outstanding accuracy retention; High tension "Mihanna cast iron" is used for heat treatment and precision grinding. Perform structural analysis of the machine using finite element method (FEM) to achieve excellent rigidity and stability in the distribution of reinforcement ribs for the main structures such as the base, saddle, and head;
The spindle adopts A2-6 high-precision spindle unit, matched with imported bearings, and undergoes strict dynamic balance verification before leaving the factory. It has small thermal deformation and stable accuracy during long-term high-speed operation.
Standard imported THK, linear guide, precision ball screw, low friction coefficient, high positioning accuracy;
The standard configuration adopts Taiwan's new generation system and Taiwan's new generation servo motor, which has strong stability, high resolution, fast acceleration and deceleration response, and high consistency in repeated processing.
The 205 series achieves a unified positioning accuracy of ± 0.005mm and a repeated positioning accuracy of ± 0.003mm. The X/Z axis 45 heavy-duty track is matched with a large lead ball screw, and the high-speed movement is 24m/min; The upgraded model is equipped with a 30 °+30 ° interpolation oblique Y-axis, a ± 52mm ultra large Y-axis stroke, hard rail composite support, and multi axis linkage with complex surfaces and eccentric grooves without shaking. 15 station BMT servo power turret, adjacent tool change ≤ 1 second, 6000/12000rpm dual speed power head, complete one-time clamping of turning, milling, drilling, boring, and tapping, completely bidding farewell to dimensional deviation caused by multiple equipment transfers and multiple clamping, and achieving a comprehensive improvement in workpiece consistency.
1. Cost reduction and efficiency improvement: One replacement lathe+milling machine+drilling machine, reducing equipment procurement, workshop land occupation, and operator labor; One clamping molding reduces the processing time of a single piece by 30% -60%;
2. Accuracy upgrade: Eliminating accumulated errors in multiple process clamping, maintaining micrometer level stable accuracy, and significantly improving yield rate;
3. Flexible production: Multi station power turret+interpolation Y-axis, taking into account both simple shaft disc parts and complex curved irregular parts, with multiple varieties and small batch rapid production changes;
4. Durable and long-lasting: heavy-duty guide rail, high-power spindle, heavy cast body, supporting 24-hour uninterrupted production, long maintenance cycle, low depreciation loss;
5. Coverage of wide area processing: large turning diameter, long processing stroke, large rod diameter, suitable for all scenes from standard hardware to high-end precision components.
机械规格 Mechanical Specifications | 名称 name | 单位 unit | TE-205L | TE-205M | TE-205MY | NE-205MLY |
机械行程 Mechanical stroke | 床身上最大回转直径 Maximum rotational diameter of the bed | mm | Φ500 | Φ500 | Φ500 | Φ500 |
最大加工直径 maximum machining diameter | mm | Φ350 | Φ350 | Φ320 | Φ320 | |
滑板上最大工件回转直径 Maximum workpiece rotation diameter for skateboards | mm | Φ300 | Φ300 | Φ300 | Φ300 | |
最大加工长度 maximum machining length | mm | 550 | 550 | 500 | 500 | |
主轴 Spindle油缸 Oil Cylinde卡盘 Chuck参数 Parameter | 主轴鼻端Spindle nose end | type | A2-6 | A2-6 | A2-6 | A2-6 |
主轴最高转数范围 Maximum spindle rotational speed range | rpm | 6000 | 6000 | 6000 | 6000 | |
油缸/卡盘 Cylinder/Clamping Device | inch | 8" | 8" | 8" | 8" | |
主轴孔径spindle bore | mm | Φ65 | Φ65 | Φ65 | Φ65 | |
主轴棒料通径 Spindle rod nominal diameter | mm | Φ51 | Φ51 | Φ51 | Φ51 | |
机械主轴电机功率 Mechanical Spindle Motor Power | KW | ● 11/16.5 | ● 11/16.5 | ● 11/16.5 | ● 11/16.5 | |
电主轴电机功率 Motor Power of Electric Spindle | KW | ○18.5 | ○18.5 | ○18.5 | ○18.5 | |
Y轴类别 Y-axis category | 类别class | pcs | - | - | 直Y | 插补（30 °+30 ° ) |
X/Z/Y/W 轴进给参数 X/Z/Y/W-axis feed parameters | X/Z/Y/W轴极限行程 X/Z/Y/W-axis limit travel | mm | 200/600/600 | 200/600/600 | 200/600/±50/600 | 200/600/±52/600 |
X/Z/Y/W轴线轨规格 X/Z/Y/W-axis rail specifications | specs | 45/45 | 45/45 | 45/45/硬轨 | 35(滚柱)/45/45 | |
X/Z/Y/W轴丝杆规格 X/Z/Y/W-axis lead screw specifications | specs | 3210/4010/-/3210 | 3210/4010/-/3210 | 3210/4010/4010/3210 | 3210/4010/4010/3210 | |
X/Z/Y/W轴快速移动 X/Z/Y/W-axis rapid traverse | m/min | 24/24/-/- | 24/24/-/- | 24/24/12/15 | 24/24/12/15 | |
定位精度positioning accuracy | mm | ±0.005 | ±0.005 | ±0.005 | ±0.005 | |
重复定位精度Repeatability accuracy | mm | ±0.003 | ±0.003 | ±0.003 | ±0.003 | |
伺服/动力刀塔Servo/Power Blade Tower | 刀塔类型DotA Genre | pcs | Y200-15T | BMT45-15T | BMT45-15T | BMT45-15T |
刀塔规格DotA Specifications | specs | BMT55-12T (刀盘420) | BMT45-15T (刀盘364) | BMT45-15T (刀盘364) | BMT45-15T (刀盘364) | |
动力头电机最高转数 Power head motor maximum rotational speed | rpm |
- | 6000 | ○6000(齿轮) ● 12000 (直驱) | 6000 | |
刀座规格Knife holder specifications | mm | 25×25 | 25×25 | 25×25 | 25×25 | |
镗刀杆直径Boring tool shank diameter | mm | Φ32 | Φ32 | Φ32 | Φ32 | |
相邻换刀时间Adjacent tool change time | s | ≤1.0 | ≤1.0 | ≤1.0 | ≤1.0 | |
尾座 Tailstock | 尾座控制方式Tailstock Control Method | - | 可编程(●伺服/○液压) | 可编程(●伺服/○液压) | 可编程(●伺服/○液压) | 可编程(●伺服/○液压) |
尾座最大行程Tailstock maximum travel | mm | 550 | 550 | 550 | 550 | |
尾座套筒锥孔Workholder sleeve conical hole | type | MT:5# | MT:5# | MT:5# | MT:5# | |
尾座套筒直径Worktable sleeve diameter | mm | Φ80 | Φ80 | Φ80 | Φ80 | |
套筒行程Shoe travel | mm | 60 | 60 | 60 | 60 | |
其他other | 净重（约）Net weight approx. | mm | 2980*2250*1900 | 2980*2250*1900 | 2980*2250*1900 | 2980*2250*1900 |
重量weight | kg | 3800 | 4000 | 4000 | 4350 |
