TSS100/200 series

TSS100/200 series dual spindle single blade tower turning milling composite

A powerful CNC machine tool specially designed for heavy-duty cutting and large part processing, with an ultra heavy structure as the cornerstone, integrating strong power and high stability, to calmly cope with various harsh heavy-duty processing challenges.The whole machine adopts a 30 ° in

TSS100/200 series dual spindle single blade tower turning milling composite

Product Overview

A powerful CNC machine tool specially designed for heavy-duty cutting and large part processing, with an ultra heavy structure as the cornerstone, integrating strong power and high stability, to calmly cope with various harsh heavy-duty processing challenges.

 

The whole machine adopts a 30 ° inclined bed body cast as a whole, and the integrated casting bed body has undergone aging and stress relief treatment, with excellent bending and torsional stiffness. It is not easy to deform during long-term mass production and has outstanding accuracy retention; High tension "Mihanna cast iron" is used for heat treatment and precision grinding. Perform structural analysis of the machine using finite element method (FEM) to achieve excellent rigidity and stability in the distribution of reinforcement ribs for the main structures such as the base, saddle, and head;

The spindle adopts A2-8 high-precision spindle unit, matched with imported bearings, and undergoes strict dynamic balance verification before leaving the factory. It has small thermal deformation and stable accuracy during long-term high-speed operation.

Standard imported THK, linear guide, precision ball screw, low friction coefficient, high positioning accuracy;

The standard configuration adopts Taiwan's new generation system and Taiwan's new generation servo motor, which has strong stability, high resolution, fast acceleration and deceleration response, and high consistency in repeated processing.

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Product Features

  • 1. Dual spindle opposed structure, automatic flipping integrated processing
  • 2. Modular configuration in different versions, with on-demand selection (basic M-type/Y-milling MY type)
  • 3. High rigidity transmission system, balancing heavy cutting and high-speed movement
  • 4. BMT power turret, high-speed milling and tool changing speed
  • 5. Micro level stable accuracy, strong consistency in mass production
  • 6. Dual specification travel options, covering long and short workpieces
  • (1) Full range modular configuration, covering all processing needs

    The product line is divided into three major models and versions, which can be selected according to needs and adapted to different processing scenarios:

    Standard TL type: pure CNC lathe, servo turret, focusing on mass production of shaft and disc turning;

    TL-M type: Power turret turning milling integrated machine, supporting turning, drilling, and tapping, meeting simple milling processes;

    TL-MY type: with straight Y-axis complete turning and milling composite, four axis linkage, one-time forming of complex parts with irregular, eccentric, and polyhedral shapes. There are three options for processing length: 1000/1500/2000mm. The long axis and medium to large diameter workpieces are fully covered. The maximum rotation of the bed body is between Φ 600 and Φ 700mm, and the maximum rotation of the sliding plate is between Φ 400 and Φ 460mm. It is compatible with large-sized chucks and heavy-duty workpieces.

    (2) High rigidity transmission structure, balancing heavy cutting and high precision

    Guide rail screw configuration X/Z standard 45 specification roller track, MY model Y-axis with hard track; The three-axis screw 4010/5010 has a large diameter specification, with sufficient rigidity and strong vibration resistance. It is not easy to shake the tool during rough cutting, and the precision machining smoothness is stable.

    The A2-8 high-precision spindle nose end has abundant spindle power and a maximum speed of 2800rpm; Spindle motor 18.5/22kW (optional 22/30kW high power), with sufficient torque, capable of cutting thick walled and high-strength steel without fatigue; The main spindle has a through-hole diameter of 88 and a rod diameter of 75, supporting automatic feeding and mass production of long rod materials.

    (3) High speed and efficient processing, significantly reducing production cycle time

    Three axis rapid movement: X/Z rapid movement of 20m/min, MY model Y-axis of 12m/min, with significantly reduced empty travel time;

    Rapid tool change: Adjacent tool exchange ≤ 1s, 12/15 station BMT high rigidity power turret, available in various specifications such as 420/480/330/364 cutter heads; The maximum speed of the power head is 6000rpm, and the milling and drilling efficiency is fully utilized;

    Process integration: MY model has a Y-axis ± 50 stroke, which can be completed by a single machine for turning, milling, drilling, boring, tapping, and surface machining, eliminating the need for multiple machine tools to circulate and secondary clamping, reducing manual labor and clamping errors.

    (4) Micron level precision and stability, strong consistency in batch processing

    Positioning accuracy ± 0.005mm, repeated positioning accuracy ± 0.003mm;

    A complete set of precision screw guide rails and standardized assembly processes, with slow precision degradation in long-term mass production;

    The tool holder is universal with a standard of 25 × 25, and the boring bar comes standard with a diameter of 40 (optional with a diameter of 50). The tool has a wide range of adaptability and reduces the cost of purchasing auxiliary materials.

    (5) The body is stable and durable, suitable for long-term mass production in factories

    The whole machine is made of heavy-duty castings, with a net weight of 5500~7200kg for the three models. The bed structure has excellent shock absorption performance; A full range of standardized hydraulic, lubrication, and tailstock systems, with universal accessories and simple maintenance, suitable for mass processing of large parts in automotive parts, engineering machinery, hydraulic fittings, wind turbine shafts, and general machinery.

    Industry Adaptation

    Automotive transmission shafts/chassis components, hydraulic cylinders, engineering machinery shafts, wind power small spindles, large valve fittings, and large-sized disc shaft components in general machinery.

    Choose the Harman TL series, a machine tool that covers the entire process of processing large and medium-sized parts, with high rigidity, high efficiency, high precision, and high versatility, to create a stable and low-cost core equipment for precision machining production lines for manufacturing enterprises!


Product Specifications

机械规格

Mechanical Specifications

名称

name

单位

unit

TL-1000 丨1500 丨2000

TL-1000M  1500M 丨2000M

TL-1000MY 丨1500MY 丨2000MY

 

机械行程 Mechanical Stroke

床身上最大回转直径Maximum rotational diameter of the bed

mm

Ф600

Ф600

Ф700

最大加工直径

maximum machining diameter

mm

● Ф580 (刀盘420)/ ⚪  Ф520 (刀盘480)

● Ф480(12T)/ ⚪  Ф440(15T)

● Ф510(12T)/ ⚪  Ф470(15T)

滑板上最大工件回转直径

Maximum workpiece rotation diameter for skateboards

mm

Ф400

Ф400

Ф460

最大加工长度

maximum machining length

mm

1000

1500

2000

980

1430

1950

930

1430

1950

 

主轴 Spindle

油缸Oil Cylinder卡盘  Chuck

参数Parameter

主轴鼻端Spindle Nose

type

A2-8

A2-8

A2-8

主轴转数范围

Main Spindle Speed Range

rpm

2800

2800

2800

油缸/卡盘

Oil Cylinder/Chuck

lnch

10 "/ ⚪ 12 "

10 "/ ⚪ 12 "

10 "/ ⚪ 12 "

主轴孔径

Spindle Bore Diameter

mm

Ф88

Ф88

Ф88

棒料通径Bar Stock Diameter

mm

Ф75

Ф75

Ф75

机械主轴电机功率Mechanical Spindle Motor Power

KW

● 18.5/22 (⚪ 22/30)

● 18/22 (⚪ 22/30)

● 18/22 (⚪ 22/30)

Y轴型式Y-axis Type

类型type

pcs

-

-

直Y

 

X/Z/Y

轴进给参数

X/Z/Y axis feed

parameters

X/Z/Y轴极限行程  Limit stroke of X/Z/Y axes

mm

320/1180/-

320/1700/-

320/2200/-

320/1180/-

320/1630/-

320/2150/-

320/1180/±50

320/1630/±50

320/2150/±50

X/Z/Y轴线轨规格X/Z/Y Axis Rail

Specifications

spes

滚柱 45/45/-

滚柱 45/45/-

滚柱 45/45/硬轨

X/Z/Y轴丝杆规格X/Z/Y-axis screw

specifications

spes

4010/5010/-

4010/5010/-

4010/5010/4010

X/Z/Y轴快速移动

Rapid movement of the X/Z/Y axes

m/min

20/20/-

20/20/-

20/20/12

定位精度positioning accuracy

mm

±0.005

±0.005

±0.005

重复定位精度

Repetitive positioning accuracy

mm

±0.003

±0.003

±0.003

 

伺服/动力刀塔Servo/Powered Turret

刀塔类型Dota type

pcs

伺服刀塔

动力刀塔

动力刀塔(带Y)

刀塔规格Tool Post Specification

spes

● 100-12T(刀盘420) ⚪ 125-12T(刀盘480)

●BMT55-12T(刀盘330) ⚪ BMT45-15T(刀盘364)

●BMT55-12T(刀盘330) ⚪ BMT45-15T(刀盘364)

动力头电机最高转数Power head motor maximum

rotational speed

rpm

 

-

6000

6000

刀座规格

Knife holder specifications

mm

●25×25 (⚪ 32×32)

25×25

25×25

镗刀杆直径

Boring tool shank diameter

mm

● Ф40 (⚪ Ф50)

Ф40

Ф40

相邻换刀时间

Adjacent tool change time

s

≤1.0

≤1.0

≤1.0

 

尾座Turret

尾座控制方式

Tailstock Control Method

-

Z轴拖动

Z轴拖动

Z轴拖动

尾座最大行程

Worktable maximum travel distance

mm

930

1520

2035

930

1520

2035

930

1520

2035

尾座套筒锥孔

Worktable sleeve conical hole

type

MT:5#

MT:5#

MT:5#

尾座套筒直径

Worktable sleeve diameter

mm

Ф80

Ф80

Ф80

套筒行程Shoe travel

mm

145

145

145

其他

Others

净重(约)Net weight approx.

mm

4165  5310 丨5310*2205*2200

4165 丨5310 丨5310*2205*2200

4165 丨5310 丨5310*2205*2200

重量weight

kg

5500

6000

6200

5600

6200

6800

5800

6500

7200