Double spindle single blade tower turning and milling composite - TSS100200 series (standard type)

1. Dual spindle opposed structure, automatic flipping integrated processing

Primary/secondary spindle grading matching

TSS100: Main A2-5, 6-inch chuck, maximum 4500rpm; A2-4, 5-inch chuck, with a maximum speed of 6000rpm, suitable for small and medium-sized precision shafts and small disk components.

TSS200: Main A2-6, 8-inch chuck, maximum 4200rpm; A2-5, 6-inch chuck, maximum 5000rpm, large rotation diameter, suitable for medium and large long shafts and flanges.

Wide coverage of diameters, friendly for mass production of TSS100 main rod diameter of Φ 45, secondary diameter of Φ 35; TSS200 has a main diameter of 52 and a secondary diameter of 45, which can be adapted to conventional automatic feeding machines and support fully automatic continuous processing of bar materials.

Automatic workpiece docking: After processing the front end, the secondary spindle automatically grasps the workpiece to complete the back turning, milling, drilling, and tapping, without the need for manual secondary clamping, eliminating accumulated errors in multiple positioning.

2. Modular configuration in different versions, with on-demand selection (basic M-type/Y-milling MY type)

The entire series is divided into two major configurations: standard milling M model and straight Y-axis milling MY model

M model: X/Z/W three-axis linkage, basic vehicle, drilling, tapping, high cost-effectiveness, suitable for mass production of rotary standard parts;

MY model: equipped with a straight Y hard rail structure, Y-axis ± 35~± 50mm stroke, supports eccentric milling, flat milling, irregular contour, polyhedral processing, and one-stop forming of complex composite parts.

3. High rigidity transmission system, balancing heavy cutting and high-speed movement

Heavy duty screw+linear guide TSS100 adopts 30 # guide rail and 3210/3010 large diameter screw; TSS200 upgraded with 45 # heavy-duty guide rail and 4010 thick lead screw, with strong rigidity, anti vibration, and long-term heavy cutting without deformation.

Fast and efficient movement of the X/Z axis at 24m/min, Y-axis at 12m/min, and W-axis at 15m/min, significantly reducing the idle stroke and compressing the single piece processing cycle.

The high-power spindle power series comes standard with a disc type electric spindle, with TSS100 main motor of 11kW and auxiliary 7.5kW; TSS200 main motor of 18.5kW and auxiliary 11kW, with sufficient torque and no need to change equipment for rough and fine integrated machining.

4. BMT power turret, high-speed milling and tool changing speed

Multi station high-capacity cutter head TSS100 with BMT40-15T turret; TSS200 is equipped with BMT45-15T, which can hold 15 cutting tools per unit. The maximum boring bar diameter is 40, covering all tool requirements for inner and outer circles, drilling, and milling.

High speed power head: The maximum speed of the power cutting head is 6000rpm, with high milling smoothness, suitable for various materials such as aluminum, steel, stainless steel, etc;

Rapid tool change: Adjacent tools can be exchanged within 1 second, greatly reducing waiting time for mass production.

5. Micro level stable accuracy, strong consistency in mass production

Positioning accuracy ± 0.005mm, repeated positioning accuracy ± 0.003mm;

High rigidity bed body with full protection of guide rails, suppressing thermal deformation and cutting vibration, ensuring stable size for long-term batch processing and reducing scrap rate.

6. Dual specification travel options, covering long and short workpieces

TSS100 has a processing length of 320mm; TSS200 offers two body types: 435/485 short stroke and 620/630 long stroke. The short version takes up less space, while the long version is compatible with extended shafts. Enterprises can flexibly choose according to the size of the parts.