EX200 series
EX-200MLY (single spindle extended version) specializes in processing long axis workpieces, with a maximum processing length of 465mm. It comes standard with a servo programmable tailstock (MT5 # taper hole, 80mm sleeve, 550mm stroke), suitable for workpieces such as long and thin shafts, piston rod
EX-200MLY (single spindle extended version) specializes in processing long axis workpieces, with a maximum processing length of 465mm. It comes standard with a servo programmable tailstock (MT5 # taper hole, 80mm sleeve, 550mm stroke), suitable for workpieces such as long and thin shafts, piston rods, and long valve stems; Only for the main spindle, suitable for mass production of single-sided large-sized precision parts.
The EX-200MSY (dual spindle standard model) is equipped with an A2-5 secondary spindle, which supports automatic workpiece transfer and synchronous processing at both ends, with a maximum processing length of 400mm. The secondary spindle has a 6-inch chuck and a speed of 5000rpm, suitable for complex parts with turning and milling features at both ends, eliminating the need for secondary clamping and enhancing automation adaptability.
Reduce equipment costs: replace ordinary CNC lathe+milling machine/drilling machine with one, reduce factory space, equipment procurement, and operation and maintenance investment;
Improve machining accuracy: Complete all processes with one clamping, eliminate benchmark errors caused by multiple clamping and handling, and significantly improve coaxiality and positional accuracy;
Reduce manual production capacity: shorten process flow, loading and unloading, and alignment time, support the use of feeding machines to achieve unmanned batch processing;
Dual models can be selected as needed: MLY for long axis and MSY for composite small parts at both ends, covering the precision machining needs of single/double spindle full scene.
1. Interpolation Y-axis, with full composite processing capability
The entire series comes standard with 0 °+30 ° interpolation Y-axis, ± 50mm stroke, realizing X/Y/Z/C multi axis linkage, completing turning, milling, drilling, tapping, slotting, eccentric hole, flat milling, and irregular surface machining in one clamping; No need for multiple devices to circulate, solving the pain point of traditional lathes being unable to mill laterally, and adapting to new energy, hydraulic, medical, and automated precision shaped parts.
2. High power electric spindle, balancing high and low speeds for stability
Main spindle 22KW electric spindle, A2-6 nose end, maximum speed of 4000rpm, 8-inch chuck, spindle diameter of Φ 51mm rod material, strong rigidity for heavy cutting; EX-200MSY auxiliary spindle 11KW electric spindle, 0-5000rpm, 6-inch chuck, high-speed precision machining of small parts; Zero transmission electric spindle structure reduces belt/gear vibration and heat generation, improves workpiece surface smoothness, and reduces thermal deformation during long-term continuous processing.
3. High rigidity roller track+precision screw, high-speed and high-precision
X/Z/Y/W four axis full roller 35/40 series track, with large load-bearing capacity, strong vibration resistance, and no tool shaking during heavy milling; High precision 3210/4010 grinding screw, full axis pre tension to eliminate thermal deformation; The fast movement speed of the axis is X/Z20m/min, the Y-axis is 12m/min, and the W-axis is 15m/min, greatly improving the efficiency of the empty stroke; The positioning accuracy of the whole machine is ± 0.005mm, the repeatability accuracy is ± 0.003mm, the micrometer level stable accuracy, and the batch production yield is high.
4. BMT55 power turret, high-speed tool change+high milling power
EX-200MLY: 15 station BMT55 turret; EX-200MSY: 12 station BMT55 turret, with a cutterhead diameter of 420mm, compatible with 25 × 25 standard tool holder and Φ 32 boring bar; Dual versions of power head available: gear 6000rpm/direct drive 12000rpm, balancing heavy milling and high-speed precision machining; Adjacent tool switching ≤ 1 second, reducing non cutting waiting time, and improving efficiency of multi process parts by 30% -50%.
5. Large stroke+wide processing range, highly versatile
The maximum rotation of the bed body is Φ 690, the maximum machining diameter is Φ 335, and the sliding plate rotation is Φ 300; The long-distance Z/W axis covers long and short axis workpieces, and the 8-inch standard chuck is suitable for the vast majority of bar and disc blanks. A single unit covers multiple categories of parts, reducing the number of machine tool purchases.
6. Solid overall structure, durable and easy to maintain
The total weight of the machine is 5000-5200kg, with a thick cast bed body and excellent shock absorption and damping. It is not easily deformed after long-term heavy cutting; The EX-200MLY is equipped with a servo programmable tailstock, M-code automatic control, stable support for long workpieces, and is suitable for automated assembly lines; Modular shaft system, standardized tool holder, universal chuck oil cylinder, with strong universality of accessories and low maintenance costs in the later stage.
机械规格 Mechanical Specifications | 名称name | 单位unit | EX-200MLY | EX-200MSY |
机械行程 Mechanical Stroke | 床身上最大回转直径 Maximum rotational diameter of the bed | mm | Ф690 | Ф690 |
最大加工直径 maximum machining diameter | mm | Ф335 | Ф335 | |
滑板上最大工件回转直径 Maximum workpiece rotation diameter for skateboards | mm | Ф300 | Ф300 | |
最大加工长度maximum machining length | mm | 465 | 400 | |
主轴 Spindle油缸Oil Cylinder卡盘 Chuck参数 Parameter | 主轴鼻端Primary/Secondary Spindle Nose | type | A2-6 | A2-6 |
主轴最高转数范围 Spindle speed range (main/auxiliary) | rpm | 4000 | 4000 | |
油缸/卡盘Oil Cylinder/Chuck | lnch | 8" | 8" | |
主轴孔径Main/Sub-Spindle Bore Diameter | mm | Ф65 | Ф65 | |
主轴棒料通径 Main/sub-spindle bar material through diameter | mm | Ф51 | Ф51 | |
电主轴电机功率 Motor Power of Electric Spindle | KW | 22 | 22 | |
副主轴 Auxiliary Spindle | 副主轴鼻端 Secondary Spindle Nose | type | - | A2-5 |
副主轴转数范围 Spindle speed range (main/auxiliary) | rpm | - | 0-5000 | |
油缸/卡盘Oil Cylinder/Chuck | lnch | - | 6" | |
副主轴孔径Sub-spindle Bore Diameter | mm | - | 56 | |
副主轴棒料通径 sub-spindle bar material through diameter | mm | - | 45 | |
副电主轴电机功率 Sub-spindle Motor Power | KW | - | 11 | |
Y轴类别 Y-axis category | 类型type | pcs | 插补(0 °+30 ° ) | 插补(0 °+30 ° ) |
X/Z/Y/W 轴进给参数 X/Z/Y/W axis feed parameters | X/Z/Y/W轴极限行程 Limit stroke of X/Z/Y/W axes | mm | 240/600/±50/550 | 240/600/±50/520 |
X/Z/Y/W轴线轨规格 X/Z/Y/W Axis Rail Specifications | spes | 滚柱 35/40/35/35 | 滚柱 35/40/35/35 | |
X/Z/Y/W轴丝杆规格 X/Z/Y/W-axis screw specifications | spes | 3210/3210/4010/3210 | 3210/4010/3210/3210 | |
X/Z/Y/W轴快速移动 Rapid movement of the X/Z/Y/W axes | m/min | 20/20/12/15 | 20/20/12/15 | |
定位精度positioning accuracy | mm | ±0.005 | ±0.005 | |
重复定位精度 Repetitive positioning accuracy | mm | ±0.003 | ±0.003 | |
伺服/动力刀塔 Servo/Powered Turret | 动力刀塔类型Power Tool Turret Type | pcs | BMT55-15T | BMT55-15T |
动力刀塔规格 Specifications of Power Turret | spes | BMT55-15T(刀盘420) | BMT55-12T(刀盘420) | |
动力头电机最高转数Power head motor maximum rotational speed | rpm | ●6000 (齿轮)/ ⚪ 12000(直驱) | ●6000 (齿轮)/ ⚪ 12000(直驱) | |
刀座规格Knife holder specifications | mm | 25×25 | 25×25 | |
镗刀杆直径Boring tool shank diameter | mm | Ф32 | Ф32 | |
相邻换刀时间Adjacent tool change time | s | ≤1.0 | ≤1.0 | |
尾座 Turret | 尾座控制方式Tailstock Control Method | - | 可编程 (●伺服/ ⚪ 液压) | - |
尾座最大行程 Worktable maximum travel distance | mm | 550 | - | |
尾座套筒锥孔 Worktable sleeve conical hole | type | MT:5# | - | |
尾座套筒直径 Worktable sleeve diameter | mm | 80 | - | |
套筒行程Shoe travel | mm | - | - | |
其他 Others | 净重(约)Net weight approx. | mm | 2980*2250*1900 | 2980*2250*1900 |
重量weight | kg | 5000 | 5200 |