EX200 series

Car milling composite (interpolation Y) - EX200 series (standard type)

EX-200MLY (single spindle extended version) specializes in processing long axis workpieces, with a maximum processing length of 465mm. It comes standard with a servo programmable tailstock (MT5 # taper hole, 80mm sleeve, 550mm stroke), suitable for workpieces such as long and thin shafts, piston rod

Car milling composite (interpolation Y) - EX200 series (standard type)

Product Overview

EX-200MLY (single spindle extended version) specializes in processing long axis workpieces, with a maximum processing length of 465mm. It comes standard with a servo programmable tailstock (MT5 # taper hole, 80mm sleeve, 550mm stroke), suitable for workpieces such as long and thin shafts, piston rods, and long valve stems; Only for the main spindle, suitable for mass production of single-sided large-sized precision parts.

The EX-200MSY (dual spindle standard model) is equipped with an A2-5 secondary spindle, which supports automatic workpiece transfer and synchronous processing at both ends, with a maximum processing length of 400mm. The secondary spindle has a 6-inch chuck and a speed of 5000rpm, suitable for complex parts with turning and milling features at both ends, eliminating the need for secondary clamping and enhancing automation adaptability.

Reduce equipment costs: replace ordinary CNC lathe+milling machine/drilling machine with one, reduce factory space, equipment procurement, and operation and maintenance investment;

Improve machining accuracy: Complete all processes with one clamping, eliminate benchmark errors caused by multiple clamping and handling, and significantly improve coaxiality and positional accuracy;

Reduce manual production capacity: shorten process flow, loading and unloading, and alignment time, support the use of feeding machines to achieve unmanned batch processing;

Dual models can be selected as needed: MLY for long axis and MSY for composite small parts at both ends, covering the precision machining needs of single/double spindle full scene.

Download Materials

Product Features

  • 1. Interpolation Y-axis, with full composite processing capability
  • 2. High power electric spindle, balancing high and low speeds for stability
  • 3. High rigidity roller track+precision screw, high-speed and high-precision
  • 4. BMT55 power turret, high-speed tool change+high milling power
  • 5. Large stroke+wide processing range, highly versatile
  • 6. Solid overall structure, durable and easy to maintain
  • 1. Interpolation Y-axis, with full composite processing capability
    The entire series comes standard with 0 °+30 ° interpolation Y-axis, ± 50mm stroke, realizing X/Y/Z/C multi axis linkage, completing turning, milling, drilling, tapping, slotting, eccentric hole, flat milling, and irregular surface machining in one clamping; No need for multiple devices to circulate, solving the pain point of traditional lathes being unable to mill laterally, and adapting to new energy, hydraulic, medical, and automated precision shaped parts.
    2. High power electric spindle, balancing high and low speeds for stability
    Main spindle 22KW electric spindle, A2-6 nose end, maximum speed of 4000rpm, 8-inch chuck, spindle diameter of Φ 51mm rod material, strong rigidity for heavy cutting; EX-200MSY auxiliary spindle 11KW electric spindle, 0-5000rpm, 6-inch chuck, high-speed precision machining of small parts; Zero transmission electric spindle structure reduces belt/gear vibration and heat generation, improves workpiece surface smoothness, and reduces thermal deformation during long-term continuous processing.
    3. High rigidity roller track+precision screw, high-speed and high-precision
    X/Z/Y/W four axis full roller 35/40 series track, with large load-bearing capacity, strong vibration resistance, and no tool shaking during heavy milling; High precision 3210/4010 grinding screw, full axis pre tension to eliminate thermal deformation; The fast movement speed of the axis is X/Z20m/min, the Y-axis is 12m/min, and the W-axis is 15m/min, greatly improving the efficiency of the empty stroke; The positioning accuracy of the whole machine is ± 0.005mm, the repeatability accuracy is ± 0.003mm, the micrometer level stable accuracy, and the batch production yield is high.
    4. BMT55 power turret, high-speed tool change+high milling power
    EX-200MLY: 15 station BMT55 turret; EX-200MSY: 12 station BMT55 turret, with a cutterhead diameter of 420mm, compatible with 25 × 25 standard tool holder and Φ 32 boring bar; Dual versions of power head available: gear 6000rpm/direct drive 12000rpm, balancing heavy milling and high-speed precision machining; Adjacent tool switching ≤ 1 second, reducing non cutting waiting time, and improving efficiency of multi process parts by 30% -50%.
    5. Large stroke+wide processing range, highly versatile
    The maximum rotation of the bed body is Φ 690, the maximum machining diameter is Φ 335, and the sliding plate rotation is Φ 300; The long-distance Z/W axis covers long and short axis workpieces, and the 8-inch standard chuck is suitable for the vast majority of bar and disc blanks. A single unit covers multiple categories of parts, reducing the number of machine tool purchases.
    6. Solid overall structure, durable and easy to maintain
    The total weight of the machine is 5000-5200kg, with a thick cast bed body and excellent shock absorption and damping. It is not easily deformed after long-term heavy cutting; The EX-200MLY is equipped with a servo programmable tailstock, M-code automatic control, stable support for long workpieces, and is suitable for automated assembly lines; Modular shaft system, standardized tool holder, universal chuck oil cylinder, with strong universality of accessories and low maintenance costs in the later stage.

Product Specifications

机械规格

Mechanical Specifications

名称name

单位unit

EX-200MLY

EX-200MSY

 

机械行程 Mechanical Stroke

床身上最大回转直径

Maximum rotational diameter of the bed

mm

Ф690

Ф690

最大加工直径

maximum machining diameter

mm

Ф335

Ф335

滑板上最大工件回转直径

Maximum workpiece rotation diameter for skateboards

mm

Ф300

Ф300

最大加工长度maximum machining length

mm

465

400

 

主轴   Spindle油缸Oil Cylinder卡盘    Chuck参数 Parameter

主轴鼻端Primary/Secondary Spindle Nose

type

A2-6

A2-6

主轴最高转数范围

Spindle speed range (main/auxiliary)

rpm

4000

4000

油缸/卡盘Oil Cylinder/Chuck

lnch

8"

8"

主轴孔径Main/Sub-Spindle Bore Diameter

mm

Ф65

Ф65

主轴棒料通径

Main/sub-spindle bar material through diameter

mm

Ф51

Ф51

电主轴电机功率

Motor Power of Electric Spindle

KW

22

22

 

副主轴

Auxiliary Spindle

副主轴鼻端

Secondary Spindle Nose

type

-

A2-5

副主轴转数范围

Spindle speed range (main/auxiliary)

rpm

-

0-5000

油缸/卡盘Oil Cylinder/Chuck

lnch

-

6"

副主轴孔径Sub-spindle Bore Diameter

mm

-

56

副主轴棒料通径

sub-spindle bar material through diameter

mm

-

45

副电主轴电机功率 Sub-spindle Motor Power

KW

-

11

Y轴类别  Y-axis category

类型type

pcs

插补(0 °+30 ° )

插补(0 °+30 ° )

 

X/Z/Y/W

轴进给参数

X/Z/Y/W axis feed

parameters

X/Z/Y/W轴极限行程 Limit stroke of X/Z/Y/W axes

mm

240/600/±50/550

240/600/±50/520

X/Z/Y/W轴线轨规格

X/Z/Y/W Axis Rail Specifications

spes

滚柱 35/40/35/35

滚柱 35/40/35/35

X/Z/Y/W轴丝杆规格

X/Z/Y/W-axis screw specifications

spes

3210/3210/4010/3210

3210/4010/3210/3210

X/Z/Y/W轴快速移动

Rapid movement of the X/Z/Y/W axes

m/min

20/20/12/15

20/20/12/15

定位精度positioning accuracy

mm

±0.005

±0.005

重复定位精度

Repetitive positioning accuracy

mm

±0.003

±0.003

 

伺服/动力刀塔 Servo/Powered Turret

动力刀塔类型Power Tool Turret Type

pcs

BMT55-15T

BMT55-15T

动力刀塔规格

Specifications of Power Turret

spes

BMT55-15T(刀盘420)

BMT55-12T(刀盘420)

动力头电机最高转数Power head motor maximum rotational speed

rpm

●6000 (齿轮)/ ⚪ 12000(直驱)

●6000 (齿轮)/ ⚪ 12000(直驱)

刀座规格Knife holder specifications

mm

25×25

25×25

镗刀杆直径Boring tool shank diameter

mm

Ф32

Ф32

相邻换刀时间Adjacent tool change time

s

≤1.0

≤1.0

 

尾座

Turret

尾座控制方式Tailstock Control Method

-

可编程 (●伺服/ ⚪ 液压)

-

尾座最大行程

Worktable maximum travel distance

mm

550

-

尾座套筒锥孔

Worktable sleeve conical hole

type

MT:5#

-

尾座套筒直径

Worktable sleeve diameter

mm

80

-

套筒行程Shoe travel

mm

-

-

其他

Others

净重(约)Net weight approx.

mm

2980*2250*1900

2980*2250*1900

重量weight

kg

5000

5200